Automat Electronic Services, expert repair
Simple checks today save thousands tomorrow. In fast-moving industries, downtime is not an option. A single breakdown can halt production, drain resources, and shake customer trust. Preventive maintenance is the smartest way to protect your machines, ensure reliability, and maximize uptime.
At Automat Electronic Services, we specialize in expert repair, reliable service, and performance-driven solutions. With years of experience in industrial drives, PLCs, HMIs, servo motors, circuit breakers, UPS systems, and switchgear, we’ve seen how small issues if ignored turn into costly failures.
Here are 10 preventive checks every industry should do monthly to keep operations smooth and secure:
1. Inspect Electrical Panels & Connections
Loose wiring, overheating, and dust buildup are leading causes of breakdowns. Check for unusual smells, sparks, or discoloration inside panels.
2. Check Drives & Inverters
Look for unusual noises, vibration, or overheating. Verify cooling fans and ensure proper ventilation. Drives are critical for automation early detection prevents sudden stoppages.
3. Test PLC & HMI Functionality
Run a quick diagnostic to ensure PLCs are responding correctly and HMIs are displaying accurate data. Delays in system communication can point to faults.
4. Examine Servo Motors & Drives
Check alignment, lubrication, and calibration. Servo failures can halt precision-based operations. A simple torque test can reveal early imbalance.
5. Review UPS & Power Backup Systems
Test batteries, backup times, and switch-over functions. Power outages without reliable UPS protection can cause data loss and machine shutdowns.
6. Inspect Switchgear & Circuit Breakers
Dust, moisture, and mechanical wear can compromise safety. Make sure breakers trip correctly under test conditions.
7. Check Cooling & Ventilation Systems
Overheating is the silent killer of industrial electronics. Clean filters, ensure airflow, and verify coolant levels.
8. Monitor Vibration & Noise Levels
Excessive vibration in motors or gearboxes signals misalignment, loose parts, or wear. Addressing this early saves bearings and shafts.
9. Update & Backup Software/Programs
Always back up PLC/HMI programs and configuration files. Keep firmware updated to prevent compatibility or security issues.
10. Run Safety & Emergency Stop Tests
Verify all emergency stop switches and safety interlocks are functional. Safety compliance not only protects employees but also prevents costly liability.
Why Preventive Checks Matter
- Save thousands in repair costs by catching issues early.
- Boost uptime and avoid production losses.
- Increase equipment lifespan with regular care.
- Ensure compliance and safety for employees and operations.
At Automat, we help industries across the GCC and India stay ahead of breakdowns with expert preventive maintenance, fast repair, and reliable service. Whether it’s a drive, PLC, HMI, servo motor, or UPS, our team ensures maximum uptime for your business. https://www.reddit.com/user/automatUAE
Need a preventive maintenance plan for your factory?
Talk to Automat Electronic Services today and safeguard your production line. https://www.automat.com.de/
